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Old 9th January 2022, 10:59 PM   #1
Jim McDougall
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Interesting topic!
I dont think there is a rule of thumb, and I think application of these fixtures sort of depends on period, makers assembly processes etc.
It seems with the 1845 (British) patterns (many M1821 still produced about then) there was a steel washer indeed for tightening hilt assembly....but over that was a leather or other material one which indeed served as a moisture guard.

In medieval times there was a rain guard at the crossguard which covered the mouth of the scabbard to prevent rain and moisture from entering.

I think for purposes of restoration, which I presume is the goal here, it would be necessary to determine this from other examples of the sword being considered. Its sounds as if there was a degree of latitude rather than any rule of thumb for all.
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Old 10th January 2022, 05:37 PM   #2
kronckew
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I've made a few for my washer-less swords that slip over the blade by tracing the scabbard mouth on an appropriate scrap of leather glued to a piece of red felt. I then cut the outline with a sharp scissors, and using a hole punch overlapping the holes to cut out the slot for the blade. For those with the washer Under the tang shoulder, only disassembly will let you replace it properly. I do not do that. If it's loose, it stays loose…


This is (or was) a sword outfitter in London that did sword, grip, & scabbard repairs and also sold washers, can't find them online any more tho.
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