More info,
- Traditional hilt material 's bamboo or giant rattan. Their elasticity will absorb most of hand shock. Most of modern tourish type have hardwood handle because it "looks" stronger and nicer finish.
- Although some blades were mount with no glued (rely on friction). Most of them (at this age) were glued with hot-set resin. You may not want to DIY hot-set method for many reasons (hard to find material, complicate method, risk of removing blade temper etc...). IMO: epoxy glue will do the job.
- Scabbard could be made of teak wood. It has fine grain and not very hard to be carved. Teak wood will take some degree of finish. And it also has anti-insect property.
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